Hobart Handler 190 Review

Hobart is the name of a trusted, well-established brand for welding machines. The product Hobart handler 190 is well capable of welding steel and aluminum. The device might seem small, but it packs a lot of power inside.

This machine can be one of the best choices regardless of whether you are a beginner or a professional. It is robust and reliable and very simple to use.

In this Hobart Handler 190 review, we will see why this machine can be an excellent low-cost option for welding. We will look at the features of the product, the pros, and the cons and why this might be a suitable option for you.

Hobart Handler 190 Review

Hobart 500554 Handler 190 MIG Welder 230V


As you might have guessed from the size of this machine, it is designed not for any industrial use at all. Do not, however, be tricked by its size.  It packs a lot of power to do almost any massive-duty job you might have to lay around at home.

This machine can weld materials of 5/6th inches of thickness. It comes with a mechanical gun that can be used for much better control on thinner aluminum.

The unit can be powered by regular electricity or by any generator, making it perfect for anyone who needs a mobile unit.

Down here, we will look at some features of this MIG welder that makes it a perfect choice for everyone to use around the house.

Better Control

The seven levels of voltage selections, and unlimited wire feet control allows this machine to be very simple to use by setting up the natural parameters. Having better control makes it much more efficient and the results much better than other welders.

It also produces less spatter even on higher controls, thus allowing cleaner and better bead shapes.

Integrated Wire feeder

The machine comes with a built-in wire feeder, unlike some other machines that requires you to use external wire feeders. The figure adds up to the simplicity of the overall design of this machine. This allows it to have a quick release lever and faster perforation.

Tough Body

Hobart is famous for its top welding machines. Durability is one of their strongest features.

Double Groove Drive

Double Groove Drive

Having multiple groove drive lets you switch between different wire sizes while working. This machine has double groove drive rolls as well as various wire feed controls. The combination of both these features make it easy to do varying levels of work.

Burn Safety

Welding is a risky job and if you are not very careful, you will be exposing yourself to a big heat hazard.

Luckily, Hobart handler 190 has a solution for this. They put in a built-in wire sensor that cools down the wire by using electricity.

Usable with spool guns

These types of welders are mostly used for welding steel, but this MIG welder can weld aluminum with the default settings. The issue with aluminum is that it is a thin metal, and if you do not strictly control the power level, you will create a mess.

However, there is a pool gun made specifically for using externally with a MIG welding machine; you can find something like that easily on Amazon.


The device is portable and safe to carry. It has a handle set on top of it, but maybe the best would be to use a wheeled cart for maximum safety.

Included in the Box

  • One unit of Handler 190
  • 100 spool gun from Spool Runner
  • 10 feet power cord
  • Gas hose and double gauge control
  • 8 feet long spool adapter
  • 10 feet long MIG gun
  • 10 feet cable and clamp
  • A spool of .030 flux-cored wire
  • User Setup Guide + Manual

Just like any other material, this machine has both the good and bad sides. Some of them are listed below;

  • All necessary accessories in the package with the machine
  • Gas valve built-in
  • External protection layer for Motor
  • Better thermal control; the machine resets in times of thermal overload
  • Lightweight
  • Versatile
  • You need to have 220 volts outlet
  • Comparatively more expensive than other welders in the market
  • Only seven levels of preset selections available
  • Not suitable for more massive or industrial level works. This can be a good option for pros, but it is mostly suited towards casual use

Buy on Amazon

Frequently Asked Questions

I’m not a professional, I just weld sometimes for my household needs. Will this be a good option for hobby projects?

Yes. Hobart handler 190 was designed to be used in Automotive, construction, and any home uses.

Can you use a generator for the power supply?

Yes, you can.

It says “assembled” in USA. Where are the parts made?

Miller makes Hobart products. It’s all made in America.

Do you have to use gas while welding?

You can, but it’s not mandatory.

What is spool gun and why should I use it?

Because aluminium is more fragile and thinner than steel plates. Spool gun allows the user to get more control over the wire feeding to keep the aluminum safe.

Bottom Line

Whether you are a professional or an amateur, if you are looking for a solid, professional-quality  MIG welder, then this can be a very good option for you.

This product has a good record with users, and it has fame around the world for being too simple to use and for being durable for years.

After checking the market prices of various welders, you might think that this is too expensive,  but then again, good things don’t come cheap.

So just give it a shot, and you won’t need to bother looking for a welder for the next few years ahead.

Last update on 2022-09-04 at 21:52 / Affiliate links / Images from Amazon Product Advertising API

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