welding machine

The Hobart Ironman 230 Review: Is It a Good Product?

No matter what reason you are shopping for a welder for, you want to get the best bang for your buck. Since you are searching for Hobart Ironman 230 reviews, you're probably considering that machine.

The right machine matters, especially when your income rests on it being reliable. You need to know what to expect and be able to compare machines to choose the best one for you.

Before you go spending your hard-earned dollar, it's time to find out what exactly the Hobart Ironman 230 has to offer. Is it the right machine for you? First, let's start with some background.

What is the Hobart Ironman 230?

Hobart is known for making quality products, and the Ironman 230 doesn't disappoint.

The Hobart Ironman 230 is a professional welder with excellent arc quality, giving you minimum splatter and easier cleanup. You can also use the Hobart Ironman 230 as either a MIG or flux-cored welder.

With features like reversible drive rolls and infinite wire speed, this machine is a simple, basic unit that is relatively easy to get dialed in fairly quickly.

It’s also a high power unit designed with professional welders in mind, but Hobart Ironman 230 is still simple enough for newer, relatively inexperienced welders who are looking to step up to a more powerful machine.


When you're buying a welder of this size, you want to make sure you're getting your money's worth. It's for that reason, we've compiled this list of features all the Hobart Ironman 230 reviews raved about.

Powerful Performance

This welder offers the highest power output in its class. It works in the range of 30 amps to 250 amps.

It's easy to say that if the Ironman doesn’t have the power for the job, nothing does.

The Ironman 230 operates on 230 volts of input power, meaning that it’s not suitable for household outlets. This welder works best for jobs at industrial sites, large workshops, or garages. As a result, you’ll need to wire in the appropriate power source for use in your home workshop.

The unit also offers a duty cycle of 60 percent at 170 amps, allowing you to weld for six minutes before you need to stop so that the machine can cool down.

The power of the unit delivers superior arc quality, resulting in precise, and spatter-free welds.


One of the main advantages of Hobart Ironman 230 is the adjustability of its settings. This allows the user to fine tune the settings and zero-in on the requirements of the specific welding project.

Hobart offers a twelve tap voltage control, giving the user maximum voltage control. These simple adjustments allow setting the arc for easy and smooth control.

Hobart has also given you absolute control of your wire speed, with a range from 0 to 700 inches per minute. This level of control means you get the closest match between metal thickness, wire diameter, and arc possible for the best results.

You get better-looking beads, deeper penetration, less spatter, and quicker cleanup — every time.

Spool and MIG capability

The Hobart Ironman 230 can use two different types of guns -- MIG or Spool.

Hobart has built in a tiny lever to allow you to easily switch back and forth between steel and aluminum and purge the line between the two.

MIG  - The Hobart comes standard with a MIG gun, which allows the welder to push the wire through the gun on its own. This gun is an improvement on the Hobart 140, with a more substantial handle and larger nozzle. It also comes with a 15-foot cord for extended reach.

Spool - You can purchase the spool gun for the Hobart Ironman 230 if you want it. Though this purchase may come with a hefty price tag, it's significantly cheaper than similar products. Often you can find a package deal for the Hobart Ironman 230 and Spool Gun combo, saving you money on this worthwhile investment.


To accommodate for the weight of the welder, the Hobart Ironman 230 comes with a pre-installed roll kit that makes it easy to maneuver around any space.

If you're MIG welding, you always need to haul a tank of gas around with you. Hobart made that more comfortable for you by mounting the cylinder cart right onto the welder.

No more purchasing that expensive cart to move your welder around the shop. Now you can move around the shop without lugging all the separate pieces from place to place.

In short, your life just got a little easier with this all-in-one cart.


Hobart equipped their Ironman 230 with a heavy-duty, double feed roll mechanism. The drive rolls come with two wire grooves for two different sizes of wire on each roll (0.030 to 0.035 inches). They are spring-loaded, making it easier to pop them in and out.

In other words, you spend less time changing drive rolls and spend less money on replacement parts.

Hobart also made it easier to access the wire drive system on this welder. Simply lift the hinged door for easy access to the wire drive system for spool and drive roll changes.

As a result, this little feature makes it more convenient for the operator and increases productivity.

Made in the USA

When you're looking for quality products made here in the USA, Hobart is where you should turn. While most welders are assembled and packaged in China, Hobart is one of the few manufacturers who still insist on being all American.

The Hobart Ironman 230 was designed, assembled and supported in Troy, Ohio.

Made in America means high-quality standards, superior materials, and better working conditions for the people who manufacture our equipment.

Hobart Ironman 230 reviews

Hobart 500536 Ironman 230 MIG Welder With Wheel Kit & Cylinder Rack
  • Delivers 30-250 amps of pure power in a heavy duty machine
  • The arc of the IronMan 230 is optimized to deliver a flawless weld, making spatter and post-weld cleanup almost...
  • Welds 24 gauge up to 1/2 inch material in a single pass

The Hobart Ironman 230 is a solid, well-built machine, capable of handling any job you throw its way. But you don’t have to take our word for it. We scoured the internet for Hobart Ironman 230 reviews to see what the people putting this machine to use every day had to say.

The good

Professional welders on message boards and forums across the internet had nothing but good things to say in their Hobart Ironman 230 reviews. In fact, 72 percent of Amazon purchasers gave this unit a five-star rating.

They are impressed with huge capacity and duty cycle, plus its ability to weld small thin materials just as well as thick and heavy.

Furthermore, people rave about the durability of this workhorse. This welder is the kind of machine you buy once and use for many years. It's capable of handling any job you throw its way.

What really makes this machine standout in all of the Hobart Ironman 230 reviews is all the extras that make it stand out from the crowd when compared to similar products. Whether is the built-in wire racks or the convenient tray for extra consumables, Hobart really put all of their attention in these little details to make this machine work for the busy welder.

Most notably, the Hobart Ironman 230 reviews are all in agreement about the affordable price of this quality machine.

The not-so-good

When digging through Hobart Ironman 230 reviews across the internet, it’s hard to find anyone who had something negative to say. However, despite all of the positive reviews on Amazon, it’s currently sitting at a 3.6 out of 5 star rating.

Some of the negative Hobart Ironman 230 reviews, which were also brought up on discussion forums, seem to have a lot to do with the lack of infinity setting on the voltage control or the drive roll groove not aligning properly.

These boards provide simple feedback for correcting those issues, making them seem undeserving of such a low Amazon rating.

One Hobart Ironman 230 reviewer was critical about the easy to follow control setting chart Hobart provided under the lid of the welder to calculate your wire, gas, and control settings. His concern is that the isn’t quite accurate, as you have to wiggle the dials around a little from the suggested settings to find the sweet spot.

He goes on to tell you that this control setting chart is a good starting place, not necessarily where you'll end up. The more you use the Hobart Ironman 230, the more you get familiar with the dials and tuning into that perfect setting.


Hobart is known for making a sound machine that comes with a cheaper price tag than its competitors. The Hobart Ironman 230 price varies significantly, depending on current rebates and place of purchase.

This may seem like an expensive unit, but it costs significantly less than similar machines on the market. With all that money you're saving, you can invest it in the corresponding spool gun to maximize your machine’s capability.

You can check the current Amazon price here.

How Does the Hobart Ironman 230 Compare?

How does the Hobart Ironman 230 stack up to the competition? Hobart has two main competitors: Lincoln and Miller. While all three are known for making quality welders, Hobart stands above the others because of its affordability and American manufacturing.

The Competition

The Hobart Ironman 230 has the widest range of power output than similar welders. We looked at the Lincoln Power MIG 256 and Millermatic 252 to see how they measured up.

Though they have similar power inputs and outputs, the Hobart is capable of handling thicker material and gives you more control over the flow with the wire infinity speed control.

The Lincoln and Miller both weigh much more than the Hobart. Though all three brands come with a wheel kit to support that much weight, only the Hobart has a built-in cylinder stand. As a result, the Ironman is more effortless to maneuver around your shop.

Most importantly, the Hobart Ironman 230 is significantly cheaper than the competitors, saving you a pretty penny at the end of the day. At the end of the day, it’s your dollar that is most important when making such an investment.

Quality product, cheaper price.

Hobart Ironman 230

Hobart 500536 Ironman 230 MIG Welder With Wheel Kit & Cylinder Rack
  • Delivers 30-250 amps of pure power in a heavy duty machine
  • The arc of the IronMan 230 is optimized to deliver a flawless weld, making spatter and post-weld cleanup almost...
  • Welds 24 gauge up to 1/2 inch material in a single pass

  • Weight: 185 pounds
  • Size: Height 31.5 inches x Width 18.9 inches x Length 36.5 inches
  • Power Input: 230 volts
  • Welding Amperage Range: 30 to 250 amps
  • Duty Cycle: 60 percent at 175 amps
  • Material Thickness: Mild steel, stainless steel, aluminum up to 1/2 inch
  • Wire Feed Speed Range: 0 to 700 inches per minute
  • Warranty: 5/3/1 year

Lincoln PowerMIG 256

MIG Welder, Wheeled, 208/230VAC
  • Diamond Core Technology – Delivers a forgiving arc
  • MAXTRAC cast aluminum industrial wire drive – Features dual driven rolls
  • Digital meters - For set up, meters display your preset voltage and wire feed speed. During welding, actual voltage is...

  • Weight: 245 pounds
  • Size: Height 31.8 inches x Width 18.9 inches x Length 38.8 inches
  • Power Input: 230 volts
  • Welding Amperage Range: 30 to 300 amps
  • Duty Cycle: 40 percent at 250 amps
  • Material Thickness: 0.035  to 0.045 inches
  • Wire Feed Speed Range: 50 to 700 inches per minute
  • Warranty: 3 Year

Millermatic 252

No products found.

  • Weight: 207 pounds
  • Size: Height 30 inches x Width 19 inches x Length 40 inches
  • Power Input: 220/230/240 volts
  • Welding Amperage Range: 30 to 300 amps
  • Duty Cycle: 40percent at 250 amps; 60 percent at 200 amps
  • Material Thickness: Up to 0.045  inches max
  • Wire Feed Speed Range: 50 to 700 inches per minute
  • Warranty: 3 year

How we reviewed

In order to give you the best information, we researched Hobart Ironman 230 reviews in places like Amazon and eBay. We also turned to discussion boards such as this one to find out what people were saying about this machine and how it compared to the competition. There is nothing quite as important as real user feedback in their own words, especially when you can get it from a lot of users.

There are a few blogs out there that cover the specs of the Ironman 230 such as kingofwelding.com and welderportal.com. For a good visual of the machine in action, we checked out Hobart Ironman 230 unboxing and review videos, as well.

Pros and Cons

At the end of the day, the decision to purchase this welder comes down to the long list of pros over the short list of cons. Take a look for yourself to see how this machine measures up.


  • This welder is well-made, durable, and will last a long time.
  • Both spool and MIG capable with the flip of a switch.
  • Capable of welding thicker metals than similar welders.
  • Widest range of power output than similar welders.
  • You can easily zero in on your setting with the control settings.
  • Two cable hangers fixed to the side of the unit.
  • All Hobart products are made in the USA.
  • This machine has a lower price tag than the competitors.


  • No infinity voltage setting.
  • Needs a 230-volt or 240-volt outlet to run on your standard household power supply.
  • Short power and grounding cables
  • Inaccurate control setting chart

The Bottom Line

With many products from China flooding the market these days, it’s hard to know which machines won’t break down or produce an unacceptable weld. All of the Hobart Ironman 230 reviews we read spoke highly of this machine and its ability to handle any job.

Hobart makes quality and reliable welders, and this one doesn’t disappoint. The Hobart Ironman 230 is the single best tool when you need a MIG welder that works at the absolute highest power rating possible, welds the thickest material in the least amount of passes, and delivers a high duty cycle and consistent, smooth delivery.

There’s no job this beast can’t handle. It’s durable enough for light industrial work but simple enough to maneuver that even a novice welder can easily learn how to maximize its performance.

Whether you're a hobbyist hoping to get the best value for your dollar or a professional looking for the highest power output available, this American-made machine is the one for you.

Featured Image via Pixabay

Last update on 2022-09-04 at 21:52 / Affiliate links / Images from Amazon Product Advertising API

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